Granulation Section  
     
 

 Liquid Oral Section

 
     
   Ointment/Cream  
     
 

 Injectable Section

 

 
 
 

•  Liquid Oral Section

 
 


Sugar Syrup Manufacturing Plant

SUGAR SYRUP Manufacturing Plants are ideal tools for the pharmaceutical industry for the production of Oral Liquids.

Its is specially designed to take care of two critical factors which directly affects the quality of the Liquids.  

>> Minimum man handling of Liquid

>> Effective cleanness during manufacturing  

Needless to say, it also provides the benefits of the effective manpower utilization.

 
 



 
 

GEM'S Sugar syrup Manufacturing Plant consist the following equipments and accessories.

]- Sugar melting Vessel with bottom entry stirrer
]- Manufacturing vessel with bottom entry homogeniser
]- Storage Vessel with bottom entry stirrer
]- Control Panel
]- Product Piping with filters and valves
]- Working Platform
]- Transfer pump-Centrfugal
]- Filter Press

 
 
OPERATION SEQUENCE FOR SUGAR SYRUP MFG.
Ensuring body internals of the works are cleaned thoroughly
Charging of pre-determined Sugar & water quantity to Sugar melting vessel
Supply of steam and melting down the sugar
Addition of additives manually and mix at preset temperature
Transfer the melt down Sugar to the manufacturing vessel after filtration through lobe pump
Supply of steam & heat them in manufacturing vessel
Addition of additives manually and mix at preset temperature
Starting Homogeniser for emulsification and dispersion
After confermation of Sugar syrup discharge the product to filterpress for filtration which then transfered by lobe pump to storage vessel
Keeping the product under agitation
transfering the product to the filling line through transfer pump.
 
 





THE SALIENT FEATURES OF THE SUGAR SYRUP MANUFACTURING PLANT ARE AS FOLLOWS:

]- The Plant is designed to be operated only by one operator and one     helper.
]- All material transfers are done by vaccum or transfer pump. (Optional)
]- All the vessel are cGMP (paint free construction). The gaskets used are of     silicon (food grade)
]- All contact parts are of SS316 & finished to class 4B (Mirror) finish and     are crevice free.
]- The entry of all stirre & high speed emulsifier from bottom. in-line     Emulsifer (as per customer choice) provided on demand.(Optional)
]- All vessels are suitable for iternal pressureof 1kg/cm2 and hence can be     sterilized.
]- All pipes, pipe fittings and valves are of SS316 (as per customer     requirment) seamless quality, internally electro polished, with tri-clover     ended joints.
]- the entire plant is equipped with CIP & SIP connection, so that customer     can use these facility, if have CIP & SIP requirment.
]- All values of temorature & time of the plant are indicated digitally on the     control panel. Ampere indicates on Ampere meters.

PLC based automatic operating plant can be designed as per requirment.

 
 
SUGAR SYRUP PLANT TABLE
BATCH
(KG)
SUGAR MELTING VESSEL
(CAPACITY)
Ltrs.
SUGAR MANUFACTURING VESSEL
(CAPACITY)
Ltrs.
STORAGE VESSEL
(CAPACITY)
Ltrs.
APPROX
LENGTH
(L) MM
APPROX
WIDTH
(B) MM
APPROX LIFTED
HEIGHT
(H) MM
             
500
375
500
500
4500
1050
1815
750
575
750
750
4800
1200
2000
1000
750
1000
1000
5090
1300
2115
1500
1125
1500
1500
25226
1420
2300
2000
1500
2000
2000
6090
1620
2450
3000
2250
3000
3000
6450
1800
2760
4000
3000
4000
4000
6850
1900
2870